Inspection & Quality

Automated Inspection
Equipment & Solutions

Industry-leading AOI, SPI, and process inspection systems from AOI Systems and Koh Young. Scanner-based desktop solutions through AI-powered True 3D measurement platforms for every production environment.

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25,000+

Koh Young Systems Installed

25+

Years AOI Systems Experience

0.1 µm

Z-Axis Resolution

01005

Smallest Component Size

AOI Systems

ScanSpection SS15000-IL

Scanner-Based In-Line Automated Optical Inspection

Fully automated inline AOI using scanner-based technology for SMT and through-hole inspection. Optical fiducial alignment maintains board-to-board accuracy, with full fault classification and SPC analysis built in. AI-enhanced defect detection available.

$32,000

System Price

01005

Smallest Component

SMT & PTH

Technology Coverage

AI Enhanced

Machine Learning

Optical fiducial alignment for positional accuracy
Full SPC fault classification & analysis
Rework server integration for high-volume lines
Presence, polarity, position & skew detection
Self-calibrating with no maintenance required
Free software support & upgrades for life

ScanSpection SS15000-PAL

Scanner-Based Desktop Automated Optical Inspection

Same high-performance scanner and software as the in-line system in a compact drawer-loading desktop format. Board placement accuracy is handled automatically through fiducial alignment, with operator training in under 30 minutes.

$22,000

System Price

01005

Smallest Component

<30 min

Operator Training

Drawer Load

Board Loading

Identical scanner & software to in-line system
Fiducial alignment ensures repeatable results
Programs created in minutes, not hours
AI machine learning defect detection
Self-calibrating with no maintenance required
Free software support & upgrades for life

ScanSpection SS15000-FA

Scanner-Based First Article Inspector

Automates first article inspections and production inspection without programming. Operates in Comparator mode for visual board comparison or AOI mode for algorithmic inspection. Generates comprehensive reports with fault classification and BOM comparison.

No Programming

Setup Required

2 Modes

Comparator & AOI

01005

Smallest Component

CAD Import

BOM Verification

Comparator & AOI modes in one system
CAD import with BOM comparison tool
Reports with error marks, faults & full PCB image
Layout viewer verifies polarity & pin 1 orientation
View, print, save, or email reports instantly
Laser marking & wrong part detection

ScanSpection SS15000-IC

Scanner-Based Desktop Image Comparator

No-programming-required inspection for low and medium volume production. Compares a known-good board against sample boards with automatic alignment. Inspects PCBs, tracks, solder balls, and non-PCB mechanical assemblies. Available as drawer or top-loader.

No Programming

Setup Required

Gold Board

Reference Method

2 Formats

Drawer & Top-Loader

SPC Ready

Defect Analysis

Auto-aligns & flips between gold and sample images
Fault markers & classifications for rework
Inspects tracks, solder balls & mechanical assemblies
Historical reporting for SPC defect analysis
Consistent results from inspector to inspector
Printable fault images tagged for rework
Koh Young

8030 Series & aSPIre3 SPI

True 3D Solder Paste Inspection

The industry's most trusted SPI platform using patented True 3D dual-inspection Moiré projection. The KY8030-2 delivers maximum accuracy, the KY8030-3 doubles throughput at 50.8 cm/sec, and the aSPIre3 sets metrology-level standards. The 8030 USX handles extra-long boards up to 1,800 mm. All models feature Z-Tracking warp compensation and optional auto-rework solder paste dispensing.

50.8 cm/sec

Throughput (8030-3)

True 3D

Moiré Projection

1,800 mm

Max Board (USX)

4 Models

8030-2, 8030-3, aSPIre3, USX

Active Z-Tracking warp compensation (slope, twist, bow)
Eliminates shadow & specular reflection challenges
Optional auto-rework paste dispensing before board exit
AI-powered KPO integration for zero-defect production
Self-diagnosis for predictive maintenance
Insufficient/excessive solder & misalignment detection

Zenith Series 3D AOI

True 3D Profilometric Measurement AOI

The world's best-selling True 3D AOI platform with models for every application. Zenith Alpha offers best value, Zenith UHS doubles speed for high-volume lines, Zenith 2 adds side-view cameras, Zenith F handles flexible PCBs, Zenith S inspects offline backplanes up to 650 x 600 mm, and Zenith USX covers extra-long boards up to 1,800 mm. Components up to 25 mm tall, IPC-610 compliant.

25 mm

Max Component Height

7 Models

Alpha, Zenith, UHS, 2, F, S, USX

1,800 mm

Max Board (USX)

IPC-610

Compliance Standard

Patented True 3D height & volume measurement
KAP auto-programming with AI geometry recognition
9-Way Projection for tall components (UHS/USX)
Tombstoning, bridging, lifted lead & polarity detection
Foreign Object Debris & whole-board material inspection
Patented self-diagnosis & predictive maintenance

Neptune Series DPI

True 3D Transparent Material Inspection

The industry's first 3D inspection solution for transparent materials using proprietary L.I.F.T. laser interferometry. Neptune T serves lab-to-industrial, Neptune C+ delivers inline DPI with thickness measurement, and Neptune USX handles extra-long boards. Detects bubbles as small as 200 µm and 100 µm splash marks.

200 µm

Bubble Detection

100 µm

Splash Mark Detection

L.I.F.T.

Laser Interferometry

4 Models

Neptune T, C, C+, USX

Conformal coatings, underfill, epoxy & adhesives
2D, 3D, and cross-section thickness analysis
AI autonomous bubble inspection, no manual teaching
Acrylic, silicone, polyurethane & UV-cure coatings
Near Infrared low-coherence interferometry
Works on smooth, uneven & rough surfaces

KY-P3 Pin Inspection

True 3D Automated Pin Inspection

Breakthrough 3D automated pin inspection for back-end quality assurance in both inline and batch configurations. Measures pins up to 20 mm with ±0.75% full-scale accuracy. Supports single pins, press-fit, fork pins, and shrouded connectors with CAD, Gerber, and ODB++ data import.

20 mm

Pin Height Measurement

±0.75%

Height Linearity

2 Configs

Inline & Batch

Industry 4.0

Integration Ready

Presence, offset, coplanarity & tip height measurement
Single pins, press-fit, fork pins & shrouded connectors
CAD, NC, Gerber & ODB++ data import
Fork pin separation & spacing pitch measurement
Real-time data insights & trend monitoring
AI-powered algorithms with high-resolution optics

Meister Series & ZenStar

3D Semiconductor & Mini/Micro-LED Inspection

Premium in-line 3D inspection for semiconductor packaging with 0.1 µm Z-axis resolution. Meister S/S+ inspect micro solder deposits down to 20 µm thin and 50 µm diameter. Meister D/D+ handle die and MLCC inspection including mirror-surface dies. ZenStar delivers wafer-level packaging inspection for chiplet integration, SiP, and 3D stacked architectures.

0.1 µm

Z-Axis Resolution

20 µm

Thin Solder Detection

50 µm

Micro Deposit Diameter

5 Models

S, S+, D, D+, ZenStar

Moiré technology with proprietary optics
Mirror-surface reflective die inspection (D+)
Micro crack, chipping & foreign material detection
Wafer bumps, chiplet & SiP inspection (ZenStar)
Deep learning with 2D/3D multi-modal technology
Qualified for mass production by major foundries

KSMART & AI Solutions

Measurement-Based Process Control Platform

The central nervous system connecting all Koh Young inspection equipment. KSMART collects and distributes measurement data network-wide with real-time SPC and OEE monitoring. KPO Printer achieves 50%+ higher Cpk, KPO Mounter reduces misalignment by 18%, and KAP auto-programming uses GPU-accelerated AI for rapid program generation.

50%+

Higher Cpk (KPO Printer)

18%

Less Misalignment (KPO Mounter)

87%

Defect Root Cause Accuracy

IPC-2591

Smart Factory Certified

Real-time SPC, OEE & multi-line monitoring
SPI-AOI cross-system 3D process control
AI printing optimization: speed, pressure, separation
Predictive placement via post-placement AOI feedback
GPU-accelerated auto-programming (NVIDIA)
Centralized program & user authority management

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