Hexacon offers 8 current series of soldering irons - these 8 categories are called the :

( Click on any of the buttons above to be taken directly to that soldering iron information )

So let's start from the top and go through a brief description of the irons and the features that these Hexacon Soldering Irons can provide.

 

 

Hexacon Mini Irons

 

 

hexacon mini series soldering iron

Hexacon's A series Mini irons are the leading pencil iron in the industry for steady output applications. Dependable, rugged, and easy to maintain. The tip, cord, and handle of each A series Mini-Iron is independently replaceable for maximum versatility and economy. Power ranging from 15 to 60 watts. Also available in 220V.

Mini Iron Features

  • Nickel wound heating element insulated with high dielectric Mica wound on a conductive stainless steel core. All Hexacon elements are built with a +/- 2% resistance tolerance, fully burnt-in to stabilize wattage, and dielectric-tested at 1200V in order to allow consistent idling temperatures, fast recovery, and long life.
  • Burn resistant, extra-flexible, neoprene power cord with wattage identification will withstand accidental contact with iron at operating temperature.
  • Three-wire, grounded construction for operator safety. Posi-Ground option ensures less than two millivolts steady state leakage for MIL-equivalent use and component safety.
  • Fiberglass, anti-roll handle is safe, cool-in-use, easy-to-clean and solvent resistant
  • Slim-line, stainless steel element case allows excellent working visibility and corrosion resistance.
  • Lightweight and perfect balance are ideal for repetitive applications.
  • Long-life, Standard Hexacon Tip and “S-10“ Iron Holder included
  • Available in three tip diameters (1/8", 3/16", and 1/4") with a variety of tip geometry suited for many uses.

Mini iron Applications

These iron's slim profile, light comfortable feel, and cool handle make them popular for production line duty, rework, and repair with performance ranging from miniature applications, circuit boards to repetitive connections.

  • Light to medium duty soldering
  • Repetitive connections
  • Decorative/Hobbyist
  • Cable/Harness assembly

Available Hexacon Mini Soldering Irons

Hexacon SI-21A

  • TIp Diameter: 1/8"
  • Wattage: 15W, 20W, 25W
  • Standard Tip: HT477X

Heaxon SI-22A

  • Tip Diameter: 3/16"
  • Wattage: 25W, 30W, 35W
  • Standard Tip: HT207X

Hexacon SI-23A

  • Tip Diameter: 1/4"
  • Product Links: 25W, 30W, 35W, 40W, 50W, 60W
  • Standard Tip: HT313X

Hexacon Super S Soldering Irons

 

Hexacon's Super S irons are a hard working series of irons featuring a cork finger grip. Dependable, rugged, and easy to maintain. The tip, element, cord and handle of each Super S Iron is independently replaceable. Power ranging from 20 to 60 watts. Also available in 220V.

Super S Features

  • Nickel wound heating element insulated with high dielectric Mica wound on a conductive stainless steel core. All Hexacon elements are built with a +/- 2% resistance tolerance, fully burnt-in to stabilize wattage, and dielectric-tested at 1200V in order to allow consistent idling temperatures, fast recovery, and long life.
  • Burn resistant, extra-flexible, neoprene power cord with wattage identification will withstand accidental contact with iron at operating temperature.
  • Three-wire, grounded construction for operator safety. Posi-Ground option ensures less than two millivolts steady state leakage for MIL-equivalent use and component safety.
  • Fiberglass handle with cool touch cork grip provides comfortable grip at high wattages. Cool-in-use, easy-to-clean, and solvent resistant.
  • Slim-line, stainless steel element case allows excellent working visibility and corrosion resistance.
  • Lightweight and perfect balance are ideal for repetitive applications
  • Long-life, Standard Hexacon Tip and “S-10“ Iron Holder included
  • Available in three tip diameters (1/8", 3/16" and 1/4") with a variety of tip geometry suited for many uses.

When correctly matched to the application the performance of the Super S is comparable to that of many temperature controlled stations.

Super S Applications

  • Rapid soldering/High volume/Durable performance
  • Touch up and repair
  • Maintenance repair organizations

Available Hexacon Super S Soldering Irons

Hexacon SI-25S

  • Tip Diameter: 1/8"
  • Product Links: 20W, 25W, 30W,35W, 40W, 50W
  • Standard Tip: HT477X

Hexacon SI-26S

Hexacon SI-24S

 

 

 

Hexacon Phenix Soldering Irons

 

 

Hexacon rethinks the temperature control concept in the Phenix iron. In-handle circuitry senses the power needed for the task being soldered. Phenix's microprocessor senses the temperature change and delivers the power you need to solder a fixed temperature consistently. Think of it as cruise control for your soldering iron. The Phenix delivers constant temperature even with varying loads. Each Phenix iron is built to maintain a specific operating temperature despite thermal load. If multiple temperature demands are required look to our temperature controlled HTC soldering stations which has the same ceramic element but with multiple temperature settings. Available in 25 and 40 watts but performs like much more than that.

Phenix Iron Features

  • Ceramic Element provides quick heat up and long life
  • Micro processor controlled
  • Two power levels available: classic and ultra
  • Three idle temperatures available: 600, 700, and 800
  • Elastomer cushioned grip
  • UL Listed
  • Uses CT style tips. CT tips also used in HTC stations.

Available Hexacon Phenix Irons

Hexacon PHC-600

  • Tip Diameter: 1/4"
  • Standard Tip: CT202X

Hexacon PHC-700

  • Tip Diameter: 1/4"
  • Standard Tip: CT202X

Hexacon PHC-800

  • Tip Diameter: 1/4"
  • Standard Tip: CT202X

Hexacon PHU-600

  • Tip Diameter: 11/32"
  • Standard Tip: CT302X

Hexacon PHU-700

  • Tip Diameter: 11/32"
  • Standard Tip: CT302X

Hexacon PHU-800

  • Tip Diameter: 11/32"
  • Standard Tip: CT302X

Hexacon Pinpoint Soldering Irons

 

 

Hexacon's Pinpoint Irons have the same dependable design as the Super S iron but feature a more robust handle and longer case for those who prefer a fuller grip and better access with their Hexacon tool. Dependable, rugged, and easy to maintain. The tip, element, cord, and handle of each Pinpoint Iron is independently replaceable. Power ranging from 25 to 60 watts. Also available in 220V. Hatchet irons are an option with this category of Irons. A Hexacon invention, Hatchet Irons reposition the center of gravity closer to the hand producing less torque on the wrist and shoulder. In-line irons require use of the entire arm while the angled Hatchet iron’s work is done by the forearm effectively reducing operator fatigue. Order the straight "P" Series for long reach (4-1/2") or the "H" Series hatchet design for easier handling.

Hexacon Pinpoint Features

  • Nickel wound heating element insulated with high dielectric Mica wound on a conductive stainless steel core. All Hexacon elements are built with a +/- 2% resistance tolerance, fully burnt-in to stabilize wattage, and dielectric-tested at 1200V in order to allow consistent idling temperatures, fast recovery, and long life.
  • Burn resistant, extra-flexible, neoprene power cord with wattage identification will withstand accidental contact with iron at operating temperature.
  • Three-wire, grounded construction for operator safety. Posi-Ground option ensures less than two millivolts steady state leakage for MIL-equivalent use and component safety.
  • Painted hardwood handle
  • Corrosion Resistant Nickel Plated 4-1/2" long case for better access to work
  • Long-life, Standard Hexacon Tip and “S-10“ Iron Holder included. “S-9” Iron Holder included for Hatchet Style Irons
  • Available in three tip diameters (1/8", 3/16" and 1/4") with a variety of tip geometry suited for many uses.

Hexacon Pinpoint Applications

  • Rapid soldering/High volume
  • Touch up and repair
  • Maintenance repair organizations
  • Continuous operation on large thermal masses

Available Hexacon Pinpoint Soldering Irons

Hexacon SI-P25

  • Tip Diameter: 1/8"
  • Wattage: 25W, 35W
  • Standard Tip: HT477X

Hexacon SI-25H

  • Tip Diameter: 1/8"
  • Wattage: 25W, 35W
  • Standard Tip: HT477X

Hexacon SI-P26

  • Tip Diameter: 3/16"
  • Wattage: 30W, 40W, 50W
  • Standard Tip: HT207X

Hexacon SI-26H

  • Tip Diameter: 3/16"
  • Wattage: 30W, 40W, 50W
  • Standard Tip: HT207X

Hexacon SI-P24

Hexacon SI-P24H

  • Tip Diameter: 1/4"
  • Wattage: 40W, 50W, 60W
  • Standard Tip: HT313X

Hexacon Powerhouse Soldering Irons

 

Hexacon Powerhouse Soldering Irons

 

 

Hexacon's Powerhouse irons have high watt density which equates to high speed production. Designed in 1/4" and 5/16" diameter to have half the weight of a 3/8" diameter iron but does 70% of the work of that iron resulting in conservation of both power and materials in this iron group. Extra-long reach of 6-1/2" case gives better access to connections. Dependable, rugged, and easy to maintain. The tip, element, cord, and handle of each Powerhouse Iron is independently replaceable. Power ranging from 40 to 100 watts. Also available in 220V. Hatchet irons are an option with this category of Irons. A Hexacon invention, Hatchet Irons reposition the center of gravity closer to the hand producing less torque on the wrist and shoulder. In-line irons require use of the entire arm while the angled Hatchet iron’s work is done by the forearm effectively reducing operator fatigue. Order the straight "P" Series for long reach (6-1/2") or the "H" Series hatchet design for easier handling.

Hexacon Powerhouse Features

  • Nickel wound heating element insulated with high dielectric Mica wound on a conductive stainless steel core. All Hexacon elements are built with a +/- 2% resistance tolerance, fully burnt-in to stabilize wattage, and dielectric-tested at 1200V in order to allow consistent idling temperatures, fast recovery, and long life.
  • Burn resistant, extra-flexible, neoprene power cord with wattage identification will withstand accidental contact with iron at operating temperature.
  • Three-wire, grounded construction for operator safety. Posi-Ground option ensures less than two millivolts steady state leakage for MIL-equivalent use and component safety.
  • Painted hardwood handle
  • Corrosion Resistant Nickel Plated 6-1/2" long case for better access to work
  • Long-life, Standard Hexacon Tip and “S-10“ Iron Holder included. “S-9” Iron Holder included for Hatchet Style Irons
  • Available in two tip diameters (5/16” and 1/4") with a variety of tip geometry suited for many uses.
  •  

Available Hexacon Powerhouse Soldering Irons

Hexacon SI-30S

  • Tip Diameter: 1/4" (Long Style)
  • Wattage: 80W
  • Standard Tip: HT202X

Hexacon SI-P30

  • Tip Diameter: 1/4" (Long Style)
  • Wattage: 60W, 75W, 80W
  • Standard Tip: HT202X

Hexacon SI-30H

  • Tip Diameter: 1/4" (Long Style)
  • Wattage: 60W, 75W, 80W
  • Standard Tip: HT202X

Hexacon SI-P34

  • Tip Diameter: 1/4" (Long Style)
  • Wattage: 80W, 90W
  • Standard Tip: HT202X

Hexacon SI-P34H

  • Tip Diameter: 1/4" (Long Style)
  • Wattage: 80W, 90W
  • Standard Tip: HT202X

Hexacon SI-P35

Hexacon SI-35H

  • Tip Diameter: 5/16"
  • Wattage: 80W, 90W, 100W
  • Standard Tip: HT506X

Hexacon Heavy Duty Plug Tip Soldering Irons

 

Hexacon heavy duty plug tip soldering iron

 

Hexacon's Heavy Duty series of Plug tip irons are the most rugged irons available for industrial soldering applications. They are specifically designed for continuous operation and fast heat recovery. The element outer case is machined from a solid piece of high strength, nickel plated alloy steel and is practically indestructible. The hexagonal case shape allows iron to be held in a vise or gripped with a wrench for maintenance without damaging it. A front nut helps to secure the tip but also absorbs shock when iron is put in holder extending element life. Deflector assembly helps to provide a cool comfortable handle, well balanced with good directionality. Power ranging from 100 to 550 watts. Dependable, rugged, and easy to maintain, the tip, element, cord and handle of each HD Plug Tip Iron is independently replaceable. Also available in 220V.

Hexacon Heavy Duty Iron Features

  • Nickel wound heating element insulated with high dielectric Mica wound on a conductive Brass core. All Hexacon elements are built with a +/- 2% resistance tolerance, fully burnt-in to stabilize wattage, and dielectric-tested at 1200V in order to allow consistent idling temperatures, fast recovery, and long life.
  • Burn resistant, extra-flexible, neoprene power cord with wattage identification will withstand accidental contact with iron at operating temperature.
  • Three-wire, grounded construction for operator safety. Posi-Ground option ensures less than two millivolts steady state leakage for MIL-equivalent use and component safety.
  • Painted hardwood handle
  • Heat deflector discs for added handle cooling
  • Corrosion Resistant Nickel Plated Hexagonal case
  • Long-life, Standard Hexacon Tip and “S-12“ Iron Holder included
  • Available in Five tip diameters (1/2", 3/8”, 5/8”, 7/8”, and 1-1/8") with a variety of tip geometries suited for many uses.

Hexacon Heavy Duty Plug Tip Iron Applications

  • Heavy duty electrical soldering
  • Large connections and ground planes
  • Light to medium sheet metal work
  • Automotive and plumbing applications
  • Roofing

Available Hexacon Heavy Duty Plug Tip Soldering Irons

Hexacon SI-P115

Hexacon SI-115H

Hexacon SI-P155

Hexacon SI-P155H

  • Tip Diameter: 3/8"
  • Wattage: 110W, 175W, 200W
  • Standard Tip: HT140X

Hexacon SI-P151

  • Tip Diameter: 1/2"
  • Wattage: 175W
  • Standard Tip: HT293X

Hexacon SI-P152

  • Tip Diameter: 1/2"
  • Wattage: 200W
  • Standard Tip: HT293X

Hexacon SI-P200

  • Tip Diameter: 5/8"
  • Wattage: 200W
  • Standard Tip: HT499X

Hexacon SI-P200H

  • Tip Diameter: 5/8"
  • Wattage: 200W
  • Standard Tip: HT499X

Hexacon SI-P250

  • Tip Diameter: 5/8"
  • Wattage: 250W
  • Standard Tip: HT499X

Hexacon SI-P300

  • Tip Diameter: 7/8"
  • Wattage: 300W
  • Standard Tip: HT261X

Hexacon SI-P300H

  • Tip Diameter: 7/8"
  • Wattage: 300W
  • Standard Tip: HT261X

Hexacon SI-P550

  • Tip Diameter: 1-1/8"
  • Wattage: 550W
  • Standard Tip: HT262X

Hexacon Heavy Duty Screw Tip Soldering Irons

 

Hexacon Screw Tip Soldering Iron

Screw Tip Irons provide lots of thermal mass and extra-large tip surface area for maximum coverage. The oversize chisel tip is furnished in a screw tip iron in copper allowing user to shape tip to suit applications. Copper tips are good for occasional, intermittent use. Xtradur tips are best used for continuous steady production soldering and should never be filed. The element outer case is machined from a solid piece of high strength, nickel plated alloy steel and is practically indestructible. The hexagonal case shape allows iron to be held in a vise or gripped with a wrench for maintenance without damaging it. Power ranges from 90 to 800 watts. Dependable, rugged, and easy to maintain, the tip, element, cord and handle of each Heavy Duty Screw Style Iron is independently replaceable. Also available in 220V.

Hexacon Heavy Duty Screw Tip Features

  • Nickel wound heating element insulated with high dielectric Mica wound on a conductive Brass core. All Hexacon elements are built with a +/- 2% resistance tolerance, fully burnt-in to stabilize wattage, and dielectric-tested at 1200V in order to allow consistent idling temperatures, fast recovery, and long life.
  • Burn resistant, extra-flexible, neoprene power cord with wattage identification will withstand accidental contact with iron at operating temperature.
  • Three-wire, grounded construction for operator safety. Posi-Ground option ensures less than two millivolts steady state leakage for MIL-equivalent use and component safety.
  • Painted hardwood handle
  • Heat deflector discs for added handle cooling
  • Corrosion Resistant Nickel Plated Hexagonal case
  • Long-life, Standard Hexacon Tip and “S-12“ Iron Holder included
  • Available in multiple tip diameters from 1/2" to 1-3/4"

Heavy Duty Screw Tip Soldering Iron Applications

  • Heavy gauge sheet metal
  • Construction; Roofing and gutters
  • Large enclosure soldering
  • Motor armatures and chassis

Available Hexacon Heavy Duty Screw Tip Soldering Irons

Hexacon SI-85

  • Wattage: 90W
  • Standard Tip: T268

Hexacon SI-120

  • Wattage: 120W
  • Standard Tip: T269

Hexacon SI-170

  • Wattage: 175W
  • Standard Tip: T271

Hexacon SI-225

  • Wattage: 250W
  • Standard Tip: T272

Hexacon SI-350

  • Wattage: 350W
  • Standard Tip: T273

Hexacon SI-500

  • Wattage: 500W
  • Standard Tip: T274

Hexacon SI-700

  • Wattage: 700W
  • Standard Tip: T275

Hexacon SI-800

  • Wattage: 800W
  • Standard Tip: T275

Hexacon MS-10 Micro-Steady Soldering Iron

 

*********************Hexacon MS-10 Soldering Iron

 

MS-10 is a heavyweight performer in a featherweight package. A self-compensating element combined with a balanced handle provides precise fingertip control and operator comfort. Fine point delicate circuits suited best for this iron. MS-10 has an idle temperature of 700 F and performance matching a much larger iron. Available in 110V. Uses sleeve style tips.

Hexacon MS-10 Micro-Steady Soldering Iron

  • Self compensating 10 watt ceramic element increases output as work rate increases
  • Posi-ground construction insures safe soldering on voltage sensitive microcircuits
  • Simple but rugged design is easy to maintain
  • Lightweight

Hexacon MS-10 Soldering Iron Applications

  • Miniature and micro-miniature soldering
  • Under microscope soldering
  • Hearing aids
  • Medical devices
  • Small terminals

Hexacon MS-10 Micro-Steady Soldering Iron Specs

  • Wattage: 10W
  • Standard Tip: HT880X