Metcal PS-900 60W SmartHeat Soldering System Product Guide
Metcal PS-900 Features and Benefits
• Powerful, easy to use unit with a small footprint
• Large selection of blade and soldering tips ensures that the PS-900 can handle your project requirements
• SmartHeat® technology operates at lower and safer temperatures and eliminates overshoot.
• No calibration required which saves money and down-time.

Power And Control
Metcal's PS-900 Soldering System, powered by SmartHeat® technology, is a powerful, cost-effective soldering system with a small benchtop footprint. The PS-900 provides exceptional thermal control and enables operators to produce high quality, repeatable solder connections with exceptional speed.
The PS-900 is designed for lead-free soldering, multilayer boards and thermally demanding components. With SmartHeat® technology, the PS-900 can solder at lower temperatures even in demanding lead-free soldering processes. Operators using the PS-900 are more productive and materials are safe from temperatures that can damage other components.
The PS-900 with SmartHeat® is easy to use, eliminates calibration time and hassle and requires very little maintenance. Moreover, the soldering tips are designed for long life which reduces overall operating costs. Metcal's PS-900 is the best choice for small or large production environments which need exceptional performance from a unit with a small footprint.
Technical Specifications
Power Supply
| Ambient Operating Temperature | 10 - 40°C (50° - 104°F) |
| Maximum Enclosure Temperature | 65°C (149°F) |
| Input Line Voltage | 100 - 240 VAC |
| Power Consumption | 90 Watts Max. |
| Input Line Frequency | 50/60 Hz |
| Output Power | 60 Watts Max.* |
| Output Frequency | 450 KHz |
| Power Cord (3-wire) | 183cm,18/3 SJT |
| Dimensions W x D x H | 80 x 160 x 115mm (3.1” x 6.3” x 4.5”) |
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RF SmartHeat Technology provides greater power. For more details, visit www.metcal.com/smartheat
Soldering Handle and Coil Assembly
| Tip-to-Ground Potential | < 2 mV |
| Tip-to-Ground Resistance | < 2 ohms |
| Idle Temperature Repeatability | ± 1.1°C in still air |
| Handle Cord Assembly Length | 122cm – burn proof, ESD safe |
| Connector | 3-pin power connector |
| Overall length (with tip) | 230mm (9.06”) with standard tips |
| Grip diameter | 13mm (0.51”) |
| Tip to grip | 58mm (2.28”) |
| Tip shaft diameter | 8.0mm (0.31”) |
| Tip length | 82 to 93mm (3.25” x 3.66”) Typical |
| Workstand W x D x H | 105 x 175 x 90mm (4.1” x 6.9” x 3.5”) |

PS-900 System and Accessories
| Part No. | Photo | Description |
| PS-900 | Complete System |
Includes:
| PS-PW900 | 1 | Power Supply |
| PS-HC3 | 2 | Hand-piece (PS-H3) and Coil Assembly (PS-CA3) |
| WS2-NS | 3 | Workstand, Black |
| SFV-CH15A | 6 | Economical and Affordable Chisel Solder Tip 1.5mm (.06”) |
Other Accessories Available:
| PS-H3 | 4 | Hand-piece only (does not include PS-CA3 Coil Assembly) |
| PS-CA3 | 5 | Coil Assembly for SxV Soldering Tips (9) and CxV Blade Tips (10) Only |
| WS2 | Auto-sleep Workstand, Black | |
| WS2G | Auto-sleep Workstand, Green | |
| AC-CP2 | 7 | Tip Removal Pad |

PS-900 Accessories For Use With PHT Tips
| PS-CA1 | 8 | Coil Assembly for PHT Soldering Tips Only |
| PS-HC1 | Hand-piece (PS-H3) and Coil Assembly (PS-CA1) | |
| PS-H3 | 4 | Hand-piece only, NO PS-CA1 Coil Assembly |

PS-900-Solar
Designed specifically for the solar industry, Metcal’s PS-900 Solar Unit can solder wires, tabs and stringers without causing damage to expensive solar materials.
PS-900-Solar uses SmartHeat® technology and a special hand-piece to deliver the precise heat needed for reliable connections. SmartHeat’s internal microprocessor enables the unit to operate at lower temperatures to help eliminate micro-cracking or stressing expensive material.

For more information about Metcal’s PS-900-Solar Soldering System or any Metcal product, visit www.Metcal.com or contact your local Metcal representative.
| Part No. | Photo | PS-900-Solar |
| PS-PW900 | 1 | Power Supply |
| PS-900-PC9 | 11 | Hand-piece with 9’ Cord (274cm) |
| PS-CA3 | 5 | Coil Assembly |
| STV-DRH440A | 12 | High Performance Soldering Tip |
| WS2-NS | 3 | Workstand |
| AC-CP2 | 7 | Tip Removal Pad |
| SxV Tips | 10 | Soldering Tips (SOLD SEPARATELY) |
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Metcal PS-900
SxV Soldering Tips
|
SxV SOLDERING TIPS |
Compitable with: PS-900,MFR.1120, MFR-2222 Systems, PS-HC3, MRF-H2-ST2 hand pieces, PS-CA3, MRF-CA2 and MRF-CA3 Coail Assemblies |
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SFV-CH10A |
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SFV-CH10AR STV-CH10AR SCV-CH10AR |
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SFV-CH10 STV-CH10 SCV-CH10 |
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SFV-CH15A |
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SFV-CHB15R STV-CHB15R SCV-CHB15R |
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SFV-CHB15 STV-CHB15 SCV-CHB15 |
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SFV-CH18AR STV-CH18AR SCV-CH18AR |
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SFV-CH20 STV-CH20 SCV-CH20 |
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SFV-CH24A |
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SFV-CH25AR STV-CH25AR SCV-CH25AR |
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SFV-CH25 STV-CH25 SCV-CH25 |
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SFV-CH30AR STV-CH30AR SCV-CH30AR |
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SFV-CH50A STV-CH50A SCV-CH50A |
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SFV-CH50AR STV-CH50AR SCV-CH50AR |
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SFV-CH50 STV-CH50 SCV-CH50 |
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SFV-CNL03AR STV-CNL03AR SCV-CNL03AR |
| SFV-CNB04A STV-CNB04A SCV-CNB04A |
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SFV-CN05A STV-CN05A SCV-CN05A |
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SFV-CNB04AR STV-CNB04AR SCV-CNB04AR |
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SFV-CNL04 STV-CNL04 SCV-CNL04 |
F= FR4/ fiberglass, for most standard applications T= Temperature Sensitive C= Cramic for high thermal demand applications.
Metcal PS-900
SxV Soldering Tips / CxV Blade Tips
| SxV SOLDERING TIPS | Compitable with: PS-900,MFR.1120, MFR-2222 Systems, PS-HC3, MRF-H2-ST2 hand pieces, PS-CA3, MRF-CA2 and MRF-CA3 Coail Assemblies |
| SFV-CN05AR STV-CN05AR SCV-CN05AR |
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SFV-CN05 STV-CN05 SCV-CN05 |
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SFV-CNB05 STV-CNB05 SCV-CNB05 |
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SFV-CNL10A STV-CNL10A SCV-CNL10A |
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SFV-CNL10AR STV-CNL10AR SCV-CNL10AR |
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SFV-CNL10 STV-CNL10 SCV-CNL10 |
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SFV-CNL14 STV-CNL14 SCV-CNL14 |
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SFV-DRH20 STV-DRH20 SCV-DRH20 |
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SFV-CNL20 STV-CNL20 SCV-CNL20 |
| SFV-WV20 STV-WV20 SCV-WV20 |
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SFV-DRK45A STV-DRK45A SCV-DRK45A |
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SFV-DRK50 STV-DRK50 SCV-DRK50 |
| SFV-DRH420AR STV-DRH420AR SCV-DRH420AR |
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SFV-DRH20CP STV-DRH20CP SCV-DRH20CP |
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SFV-DRH430AR STV-DRH430AR SCV-DRH430AR |
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SFV-DRH630AR SCV-DRH630AR |
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SFV-DRH420A STV-DRH420A SCV-DRH420A |
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SFV-DRH30CP STV-DRH30CP SCV-DRH30CP |
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SFV-DRH440R STV-DRH440R SCV-DRH440R |
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SFV-DRK30AR STV-DRK30AR SCV-DRK30AR |
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SFV-DRK45AR STV-DRK45AR SCV-DRK45AR |
| CxV BLADE TIPS | A |
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